With a growing need for making less of an impact on our environment, many people are making small changes in their own life to help the green movement. Some may do something as simple as switch to florescent light bulbs, while others may design their entire home to be “green.” If you want to have a happy medium, a “green mattress” is a great start!

First, let’s talk about landfill space! Mattresses are BIG – and they stack up in landfills. They should probably have the metal components recycled, but that doesn’t happen very often. And the poly ticking (the fabric that covers the bed) just sits and sits in landfils for years. Well, now there is a better solution! GREEN BEDS!

There are a variety of green beds, and some may not only be good for the environment, but for you health as well!

The are two main beds we will speak about here. The first, is the 100% Natural Latex Mattress, NOT to be confused with a standard latex mattress, and the second is the ThermoPlush Eco-Rest line.

100% Natural Latex Mattresses

100% Natural Latex matresses made with TRUE 100% natural latex, and organic covers are both GREAT to sleep on, and eco-friendly, but you have to watch as many latex mattresses list themselves as “natural” and they are not.  There are two main types of latex on the market.  One is made by a process referred to as “Talalay”, and the other is “Dunlop”.  The benefit of Talalay is that it can be used to make very soft, plush latex, but it is NOT completely natural.  Dunlop on the other hand is a completely natural process, but tends to produce firmer foams.  From a comfort standpoint, the number one choice is a combination of both.  Dunlop on the bottom for a natural, supportive base layer, with a softer talalay on top for a nice plush feel.

Thanks to Stroble for this article from PrescriptionBeds.com

How to buy a mattress

How do you get through all the marketing hype and discern the truth about different mattresses. Here is the inside story from a 30 year veteran of mattress manufacturing.

In 1871 Heinrich Westfall patented the first innerspring mattress. He saw that coil springs were used in seat cushions and decided to make a mattress from coil springs. Now Leggett & Platt makes about 93% of all the innerspring units used by American mattress manufacturers. It doesn’t matter if you buy Sealy, Simmons, Serta, Spring Air, or an independent brand; the innerspring coil unit is probably made by Leggett & Platt.

The mattress manufacturer buys complete innerspring units that are fully compressed with 10 to 20 mattress units in a bale. He then unbales the units, adds layers of various padding, and upholsters the units.

The great firmness lie

Manufacturers wanted to differentiate their mattress and they could use more coils or heavier wire, either or both of which make the mattress firmer. The total weight of steel used in a mattress determines the cost since steel is ultimately bought by the pound. So we were told that firmer is better.

 Coil Counts and Wire Gauges

Coil counts reflect the number of coils used in a full size mattress with a 252 and a 312 being basic standards. There are many variations with 600 and 800 and more coils per mattress. Wire gauges used to make the coils can be 12, 14, 16, 18, and higher with half gauges in between. The lower the gauge number the thicker the wire. Thus a mattress with 12 gauge wire coils will be firmer than one of the same coil count with 14 guage wire. Or more coils of the same gauge wire will be firmer.

Innerspring unit types

Bonel coils are double cone coils that are round on the ends; Offset coils have a flat part crimped on the ends supposedly to allow them to move more independently. Pocketed coils are straight coils that are not double coned shaped. Continuous coils are straight coils where the innerspring unit is made from one continuous piece of wire without clipping the wire to form individual coils. Then most have a border wire for edge support and to give a straight edge to upholster. Some add gimmicks to increase border strength for a firmer sitting edge, but this reduces effective sleeping area because the edges become too firm. Mattresses used to have 5-turn coils that are about 5 inches thick. With today’s thicker mattresses some now use 7 turn coils to achieve more thickness rather than add more expensive padding.

It’s all Hype

What does all this mean? It really all means nothing. Today’s high-speed equipment can produce any configuration of innerspring unit at about the same cost. The only difference is the pounds of steel used in the mattress unit. More steel means a firmer mattress and a marginal greater cost. The mattress industry makes more profit on firmer mattresses and they tell you firmer is better. A coil spring can only respond to downward pressure with an equally opposing force. Even zoning a mattress with firmer coils in the middle does not balance the pressures on a human body very well. They still create pressure points on the body. What you really want if a softer more conforming mattress. If you choose an innerspring you should look for the thinner wire gauges and rely on feel to choose something that is not too firm.

Padding on top of the spring unit

Here is where the real difference in mattress comes in. Manufacturers use a combination of cotton batting, polyester fiber, and polyurethane foam. Look for the most padding you can get for the greatest comfort. Don’t be fooled by Convoluted or ‘Egg-crate’ foam. This is formed by feeding a piece of foam through a compression-cutting machine where the rollers have bumps on them that create the hills and valleys. Feed in a 3 inch thick piece of foam and get out two 2” to 2.5” inch thick pieces of foam. Four to five inches of foam from three inches, saves costs. But there is an advantage when used as a top layer; the fingers sticking up are softer than the solid part below. Some convoluted pieces have patterns or zones that really don’t mean much. Cotton batting is the cheapest material for it’s height but it compresses and packs down quickly not regaining its loft. Polyester fiber is good for surface softness and breatheability but it too tends to pack down rather quickly. Polyurethane foam is the best choice for durable padding. The higher the density, the better the quality and durability. Generally you want something better than 1.2 pounds per cubic foot density. Today’s mattresses are almost foam mattresses except they use a core of steel springs to take up air space because this is cheaper than the same amount of foam.

Pillowtops and Ticking

These are strictly cosmetic features. Pillowtops add an extra labor step and give the illusion of having thicker padding. Most tickings are durable enough but manufacturers make them beautiful to differentiate the bed and help them sell better. Don’t be fooled by this. It makes no difference if extra padding is quilted into the ticking to make it plush looking, or placed in the pillowtop, or placed on top of the springs. In the end the bed is covered with a mattress pad, sheets, and bedspread.

Why innersprings wear out

It’s usually not that the springs wear out. It is that the springs cut into the padding, and the padding pushes down into the springs. When this happens you can lie on the bed and feel every spring. Steel is hard. Who wants to sleep on steel when there are better alternatives to innerspring mattresses?

Alternative Sleep Surfaces

With the technology we have today why do most of us still sleep on coils springs that were intended for seat cushions, and adapted to an innerspring mattress that was invented in 1871? In some countries innersprings are only 15% of the market. Alternatives include Air, Water, Latex, Polyurethane Foam, Visco-Elastic, and Lever-Support. Air or Water are good beds. They require a little more maintenance as they can leak or electro-mechanical air pumps can break down. Latex beds were invented in the early 50’s and are still a good choice as they are more comfortable and durable than innersprings. They have a natural story even though they are largely made from synthetic rubber. But they do tend to get brittle and crumble after an extended period. But look for one that is softer as many manufacturers are still fixated on firm is better. Polyurethane Foam was invented in the late 50’s and largely replaced Latex. Polyurethane is used in many applications for its durability such as in floor finishes. Polyurethane Foam has come a long way in the last fifty years and now includes a new variant called Visco-Elastic. Visco can mold to and comfort the body in a way that other materials can’t. Finally a company called Strobel has a patent on a Lever Support System.

Lever Support System

Strobel’s patented Lever Support System creates a mattress that is both soft and comfortable yet firm and supportive at the same time. The Lever Support System is a series of flat spring wires that work like a teeter-totter so that when a heavier part of the body such as the hips or shoulders depress one end of the Levers, the other ends actually push up to give support to recessed areas such as the small of the back. The result is that the bed conforms to any body or position giving even all over support.

Supple-Pedic

Strobel’s line of Supple-Pedic mattress includes three models with varying thickness of a proprietary formulation of Visco-Elastic they call Polyfilax. All Supple-Pedics include the patented Lever Support System. With the combination of Lever Support and Polyfilax the company claims to achieve the lowest body pressures and best back support of any mattress. Strobel has clinical studies that show 90% less tossing and turning, and Clinically Proven Better Sleep with their mattress. They also have numerous M.D.’s and Chiropractors who strongly recommend the bed.

Other Features

Strobel’s Supple-Pedic has a removable cover that is dry-cleanable and some machine washable in cold water. The bed also features a layer system where each layer can be aired and dried if it gets wet or the components can be individually replaced if damaged. These features can reduce maintenance costs by not requiring the entire mattress to be replaced.

30 year mattress life?

Strobel’s Supple-Pedic mattress has endured a 30 year simulated use roller test. If the typical innerspring is replaced every three to five years, Strobel’s bed might last fifteen to thirty years. That would be a significant cost savings.

New Technology Now Available

As with everything today there is new technology in the mattress market that you should consider. For more information on Supple-Pedic visit www.PrescriptionBeds.com  or call 866-Strobel.

Now we have a national flame proof mattress law that requires a lot of toxic and cancer causing chemical in beds to pass the test. We recommend a prescription bed free of toxic chemicals.

Upholstered Furniture Ingredients
& Frequently Asked Questions

From where do all of the ingredients come?
•Natural rubber is a renewable resource. It is the milk or sap tapped from the Hevea Brasiliensis – the common rubber tree, grown mainly on Malaysian, Sri Lankan and Indian plantations, especially selected for their high quality product. We prefer rubber from Sri Lanka as we find is the CLEANEST, most durable variety.
• The eco wool is from California and is of the highest quality and cleanest wool available. It is naturally almost white in color. The sheep are raised in an open mountainous setting
• The certified organic cotton is certified by The Texas Department of Agriculture and is grown in the state of Texas. Why organic? No pesticides. No herbicides. No fertilizers. No defoliants.
• All of the no VOC stains are from the U.S. We use AFM Safecoat as our primary brand, but we are also open to using Bioshield.
• The glues are non-toxic water-based glues.
• The certified organic cotton barriercloth fabric is woven in the United States from Texas certified organic cotton.
• All of the cover fabrics are made from natural fibers that are certified as organic (cottons), naturally organic (hemps), Oeketex certified (wools) or rapidly renewable fibers (bamboos and hemps). Our certified organic cotton fabrics are woven in the U.S. Our hemps are woven in Romania and China since the U.S. has regulations that restrict hemp processing. Our certified wools are from South America and some of the hemp/bamboo blends are woven in China.

Why natural rubber?
It is an extremely durable elastic material characterized by its ability to retain its shape and original firmness. Because the product is manufactured where the sap is harvested, we are helping to sustain the local economy and provide jobs without depleting the natural resources of the country of origin. Natural rubber is mold, mildew and dust mite resistant. Rubber producing plants grow best within 10 degrees of the Equator, where the climate is hot and moist, and the soil is deep and rich. For this reason, the area of about 700 miles on each side of the Equator is known as the “Rubber Belt.” The best quality natural latex comes from countries in the rubber belt. These countries include Sri Lanka and Malaysia.

Natural latex, for example, does not depress, form body impressions, or rut over time, because of its high elasticity quality, its open celled structure, and its stability. Urethane or oil based foams eventually turn yellow, become brittle, and begin to bucket or rut, even very early on.

Natural latex, made using the Dunlop method, is rinse processed after the vulcanization process is complete, (vulcanization is the “slow cooking” process which turns the raw liquid latex into a solid) utilizes pure, drinkable quality water, which removes proteins and other dusty residuals which eliminate allergens. Therefore, people who have latex allergies can safely enjoy the comfort of a natural latex. Latex allergies also develop from direct contact to skin over long periods of time.

What is Dunlop versus Natural Talalay Latex?
There’s a lot of confusion about what Dunlop and Talalay mean. They are neither types of latex nor types of rubber trees, but types of processing. Dunlop is a process that’s been around since 1929 and involves the traditional manufacturing method. Talalay is the name of a newer process. Here’s how they differ.

Dunlop
When Dunlop latex is made, the serum is frothed in a centrifuge, poured into a mold, covered and baked at a low temperature. The natural sediments in the latex settle to the bottom of the mold, which yields a layer that is slightly firmer on the bottom side.

Talalay
In the Talalay process, after the latex is poured, the mold is sealed and air is vacuumed out. Then the mold is flash-frozen to stabilize the material. This produces a more consistent cell structure, as some of the weaker air bubbles are vacuumed out. Due to the added steps, Talalay latex is more expensive than Dunlop. Latex International is the major company that manufactures and distributes Natural Talalay in the United States.

Which is better?
Having worked with both Dunlop and Talalay latex, we can say with confidence that neither is superior to the other. What matters more is how it is handled out of the mold, how it is packaged, shipped, and ultimately, what is in the end product.

What other variables are there? Some companies add “fillers” such as clay to make the latex go further. Ammonia is often added in the Talalay process. Companies selling Natural Talalay say it’s superior and more pure than Natural Dunlop, and vice versa. Both materials make a great mattress or cushion core and are extremely pure relative to most commercial mattresses. More marketing money has gone into the promotion of the Talalay method since Latex International is the one producer of Talalay foam here in the U.S.

The key is to continually obtain independent lab test results showing the purity of the product and its VOC emissions. If a company cannot provide you with that then caution is on order.

While it is true that Talalay has a wider range of ILDs, or firmness grades, in our experience Dunlop is heavier and more durable. Another downside to the Talalay is that the CO2 used in Talalay processing is very harmful to the environment as it off-gasses.

Natural or synthetic blend?
In the Talalay process, synthetic chemicals are usually added to make Talalay latex, but not always. It is possible to make natural Talalay, synthetic Talalay, natural Dunlop, and synthetic Dunlop. Unfortunately, there is no law that prohibits manufacturers from saying their products contain “natural” latex—even if in actuality that’s only the 20% in an 80%-20% blend, for example.

We use only natural Dunlop rubber/latex. We are comfortable with this for two reasons. First, this process has not changed since 1929, and the harmful chemicals available today were not available then. Second, since our natural latex is from an area in the rubber belt, close to the equator, we know that is of the highest quality available.

What are the Benefits of Wool?
• Wool harmonizes with the body’s temperature changes ~ warms you without overheating and keeps you cool and comfortable in the heat of the summer.
• Wool is fast drying and completely mildew resistant ~ keeps you dry and comfortable, not clammy
• Wool is mold and dust mite resistant
• Wool is naturally resilient, providing relief to pressure points
• Wool is naturally flame resistant ~ safe for the family
• Wool is ecologically and domestically grown
• Wool helps to reduce the heart rate while you sleep
• Wool batting is superior to most other fibers for individuals with allergies and sensitivities
• Wool helps to relieve everyday back pains and arthritic symptoms
• Wool is biodegradable (unlike synthetic fibers)
• Wool is the greatest insulator ~ it has been used for thousands of years in the walls of homes, as clothing, as rugs and as bedding.

What are the benefits of organic cotton?
• No synthetic pesticides
• No synthetic herbicides
• No preservatives or additives
• No Genetically Modified Organisms (GMO’s or GE)
• No Irradiation
• Better for the environment and its workers

Why AFM Safecoat stains over all of the others on the market?
We generally do not like to speak directly about other specific brands, but every big paint company has a “zero voc” paint they tout as “environmental”, and they are essentially all the same. There are a few simple points worth noting:

Zero voc does not mean zero emissions, or even zero voc. This is because the government allows the use of many chemicals which are actually voc’s (technical definition of a volatile organic compound is simply the presence of a carbon atom in the chain), but which do not cause smog. These are called “exempt compounds” – they are voc’s which do not count against the manufacturer as voc’s, allowing the product to be marketed as “zero” voc. Note that government regulation of voc is not concerned with toxicity or health; it is based simply on the fact that some voc’s react with nitrous oxides and ultra violet light to form low level ozone, or smog. If the voc’s don’t participate in this reaction, the government doesn’t really care if they are toxic or not, and so they can be exempted from the voc calculation.

How does AFM’s Safecoat line compare to other popular brands?
Even though the popular brand was marketed as zero voc, or close thereto, it actually registered very high levels of emissions (in this case 246 grams per liter, 2.05 pounds per gallon), because the tests did not screen for exempt compounds. The Safecoat paint registered a true zero.

It is not enough simply to take regular paint and remove the voc so you can have a product that can be marketed as environmental. To make a paint that works from a health and reduced toxicity standpoint, you have to build it from the ground up. This is what AFM has been doing for over 20 years.

All AFM Safecoats material safety data sheets are posted on its website.

Why don’t you use recycled polyester batting and fabrics?
Quite simply, our primary goal is to produce furniture that is more healthful for humans and the environment. Polyester is a petroleum-based fiber. Petroleum off-gasses and is scarce natural resource.

Does your furniture have flame retardants?
We use no chemical flame retardants. We use wool, which is naturally flame retardant to meet all federal and state requirements for flame retardancy of residential furniture.

If I am allergic to wool, can you substitute it with organic cotton batting?
Yes we can if you supply a doctor’s prescription showing that no wool can be used for medical reasons. We need this because we are then producing a piece that does not comply with federal and state flame retardancy standards for residential upholstered furniture. This absolves us from liability.

Does the upholstered furniture come with any warranties?
The pieces come with a 25 year frame warranty and 10 year natural rubber cushion filler warranty.

Do all of the fabrics meet durability standards for frequent use?
Yes, all of the fabrics that we use in our collections are tested for overall durability and rate as heavy duty for residential usage. Some rate as heavy duty for Contract usage as well (all wools and some cottons and hemps)

How are the fabrics cleaned?
Obviously, dry cleaning the fabrics or cushion covers using conventional solvents defeats the purpose of using non-toxic, untreated fabrics. Conventional steam cleaning of cushions is the best method. Spot cleaning specific areas with baking soda and water is highly effective.

Is this furniture able to be returned?
All pieces are custom hand made pieces that are commissioned for the individual client. We assume all responsibility for any pieces that are damaged in transit or defective for some reason and will repair or replace such pieces. Unfortunately, we do not accept returns of pieces if they have no inherent problems and just do not look right in a room. We always work with clients to satisfy them in terms of comfort.

What is the lead time to produce the furniture?
Eight weeks is the standard lead time. If it is shortened or lengthened, we will notify you. It will also be on the order confirmation. We are working to shorten the length of the lead time.

What happens if I am allergic to any ingredient?
We always recommend for people who have multiple sensitivities that they request and test each individual ingredient prior to placing an order, which we will gladly supply.

Can I customize the pieces?
Aside from fabric and stain finish choice, customizations are sometimes available. Give us your request and we will assess the feasibility and cost of it and determine the upcharge, if any, for doing so.